Axle Alignment System

Designed & Developed exclusively for front axle Manufacturers to Pre-align Toe in a dynamic axle assembly line.

Wireless Communication using ZIGBEE RF Technology
Total cycle time of 70 seconds is all it takes for the entire process
Compact design, occupies less floor space
Software guided process sequence
Alignment summary report with Xmr chart for statistical control and process capability analysis
Automatic data pushing (alignment results) to Manufacturer MES server
Battery powered Camera Hub adapters with Auto-charging facility in idle condition, suitable for continuous 16 hours operation
once fully charged for 8 hours
Display of Toe in “degree min”, “degree”, “mm/M”, “mm”
Data manager software for storing Axle alignment results with reference to Axle ID / Date for future reference.
Customized Toe setting software along with Data management software are exclusively developed to suit vehicle manufacturer’s requirement
The system will measure individual toe of each axle hub independent of the distance between the axle hubs.
The proprietary software computes everything internally and displays relevant results like Straight Ahead, Individual Toe, Total Toe and Camber
Measurements can only be stored when all the values are within the tolerance
Max Turn (Lock angle) measurement (Optional)

FEATURES

Wireless communication using ZIGBEE RF Technology.

Parameters such as Toe, Individual toe, Camber & Straight ahead are displayed on the single screen.

The cameras will be incorporated in the hub adaptors itself, hence no separate (ceiling) setup is required for the system to measure the Lock angles.

Data manager software for storing Axle alignment results with reference to Axle ID / Date for future reference.

All results in one screen.

A battery charging unit is provided to charge the camera hub adaptors and inclinometers during idle condition. The unit also has provision for charging the spare batteries.

Displaying Alignment parameters in larger display for better visibility when viewing from a longer distance.

A Barcode scanner is provided for scanning axle information which is used for quick and easy retrieval of specification from the stored database.

Measurement results can be printed as a Barcode & pasted over the respective Axle.

PCD brackets will be provided for mounting the Camera Hub adaptors to different type of axles variant.

Axle Alignment System

EOL - Wheel Alignment

Online Chassis Axle

10 Mega Pixel Camera

Data acquisition using high resolution scientific imaging cameras.

Lift Level Compensation

This feature will overcome the error in readings due to level unevenness during elevation in a scissor or 4-post wheel alignment lift thus ensures caster, Camber angles are not affected

Quick Align Program

Unique OEM wizard program helps in saving technician time and increases alignment center productivity through customization of the screens himself by selecting and skipping routine inspection screens, attention screens, Caster swing etc.,

Data Manager

This feature helps to retrieve any alignment history by month, year and registration number.

Animation Guidance

3D animated illustration provides vehicle specific adjustment information.

Vehicle Data

International vehicle data base with more than 80000 vehicle data including American & European data. User can add, modify & delete data.

Universal Wheel Bracket

Smart Support without Internet (Optional)

Highly user-friendly Wi-Fi enabled Tablet & Mobile device to display alignment results & to operate PC from Alignment bay. Avoids multiple trips to PC console.

TECHNICAL SPECIFICATION

Measurement Parameters	Range	Resolution	Accuracy
Individual Toe	± 30mm	0.2mm	± 0.2mm
Total Toe-in	± 60mm	0.2mm	± 0.2mm
Straight Ahead	± 60mm	0.2mm	± 0.2mm
Camber	± 10° 00'	00° 02'	± 00° 02'
Lock to Lock Angle	25° to 55°	00° 07'	± 00° 15'

CATALOGUE DOWNLOAD

Axle Alignment System

Axle Alignment System